Melag ya Makina ya Pan-Honing ed Paway

 

Dagup na pakayari na makina: 15kW - 22kW
Processing beam: 500-800cm3/h, maximum: 1200cm3/h
Say inkasusto na sukat: H6-H8
Stroke length (mm): 1000mm - 20000mm
Processing range Bore diameter (mm): 50mm-400mm

 

 

 

 

 Mainomay tan mainomay ya usaren

 Lsaray kakaukolanen parad saray operator
 Mas antikey so panaon na panag-align na clamping tan mas atagey ya epektibo ed panagproseso

 

 

 Say external honing machine et makapaaligwas labat na Form Accuracy
 Say makinan pan-honing ed paway et agmakauman na posisyon
 Say inkakonsentra et ag nayarin ipetek

 

 

Modelo	Karukey na bore (mm)	Diametro na bore (mm)	SUKAT L(mm)	SIZE W(mm)	SIZE H(mm)	Belat (kg)
WYH-3000	3000	φ50-φ400	5024	870	950	3700
WYH-5000	5000	φ50-φ400	81024	870	950	4700
WYH-6000	6000	φ50-φ400	93024	870	950	5200
WYH-8000	8000	φ50-φ400	11540	870	950	6000
WYH-10000	10000	φ50-φ400	13540	870	950	6800
WYH-12000	12000	φ50-φ400	15540	870	950	7500
WYH-15000	15000	φ50-φ400	18540	870	950	9500
WYH-16000	16000	φ50-φ400	19540	870	950	10500
WYH-18000	18000	φ50-φ400	21540	870	950	13500
WYH-20000	20000	φ50-φ400	23540	870	950	15500

 

 

Say honing machine et matukoy parad panag-hone na paway a sirkulo na saray workpiece ya say diametro to et manlapud 50 mm anggad 400 mm tan say karukey to et manlapud 1000 mm anggad 20000 mm.

 

• Siklo na panagproseso: 500-800 cm³/h (sankatageyan ya anggad 1200 cm³/h).
• Say inkasusto na sukat na panagproseso: h6~h7.
• Say inka-magaspang na tapew legan na panagproseso: Mas abeba odino mipara ed Ra0.4.
• Say sankatageyan ya belat na workpiece ed baetan na tagey: 10000 kg.
• Say kabuoan na pakayari na makina: 22 kW.
• Machine tool -bearing capacity: 10T

 

Pigura 1 External honing machine

 

 

Spindle motor power: 13.5 kW.
Feed motor power: 1 kW.
Reciprocating motor power: 4.8 kW.
Support seat motor: 1 kW
Support seat lifting motor: 2 kW.

 

 

Say honing machine et manunan tugyopen na spindle box, honing head, bed body, workpiece support (opsyonal), reciprocating mechanism, tailstock, control operating system, cooling system, tan outer shell.

 

Komposisyon na sakey ya paway ya paway ya makinan panag-ani

 

 

Sampot na spindle: GB A2-15.
Say spindle through-hole diameter: 95 mm.
Say arap na taper hole na spindle: metric 100.
Kapeles na spindle: 2-peles ya tuloytuloy ya manguuman so transmisyon.
Kapeles na spindle: 39 r/min anggad 330 r/min.
Diametro na apatiran panga na chuck: φ 500 mm.
Lubricating oil pump: 6 L/min.

 

Say itsura na spindle box

 

 

Say honing head et walaan na taloran-layer ya frame structure, ya makagawa na multi-directional floating; Say multi-directional floating na honing head et mamaseguro ya automatikon mansentro so workpiece legan na proseso na honing.

Say honing head et tugyopen na oilstone seat mechanism, sakey ya inner frame, sakey ya middle frame, sakey ya outer frame, tan sakey ya balancing system. Say oil stone feed et papaandaren na feed motor ed loob na frame, tan ipapasabi panamegley na reducer, bevel gear, screw, synchronous belt, tan synchronous wheel. Automatikon napapakan iya na program control

 

Komposisyon na honing head

 

Say koneksion na loob na frame tan say pegley na frame et mandedependi ed tagey tan leksab na shafts na loob na frame, say mekanismo na panag-roll tan panag-slide, tan say mekanismo na panag-deceleration. Say akapeket ya inner frame et nayarin onkurong tan onkurong tan onleksab tan onyurong ed kawigi tan kawanan diad pegley na frame, tan walay nitrogen balance system to pian nabawasan so belat na inner frame tan arum niran parte. Walay screw drive mechanism, reduction mechanism, tan servo motor ed loob na frame, ya makapangiter na kawigi tan kawanan ya galaw na oil stone seat moving mechanism, tan makagawa na feeding tan shrinking na oil stone.

Say posisyon na pangipuesto ed mekanismo na yurongan na oilstone et i-adjust unong ed laknab na panagproseso. Say oilstone seat pointer et mipara ed posisyon na honing head ruler. Say oilstone et akapeket ed mekanismo na oilstone seat panamegley na oilstone clamping block, ya maples tan mainomay ya makapangi-adjust ed posisyon na oilstone seat tan nasalatan so oilstone.

 

Mekanismo na yurongan ya bato na larak

 

 

Say suporta na workpiece et manunan tugyopen na arc-shaped workpiece support frame, swing arm mechanism, lifting mechanism, tan arum nira. Say sankatageyan ya suportan puersa et 30 kN, say support frame stroke et nayarin i-adjust ed loob na 0-280 mm, say lifting mechanism stroke et 10 mm, tan say materyal ya suporta na roller et ginawa ed 10 kN ag-ongalaw so kimey.

Say makinan kagawaan et nayarin nawalaan na sakey a set na suporta na workpiece pian epektibon naprebentaan so workpiece ya ag-onkupas ed leksab.

 

 

Say akaalagey ya kipapasen na suporta na workpiece

 

 

Suporta na workpiece ed sakey a collapsed state

 

Diagram na eskematikon diagram na pangi-adjust ed frame na suporta na workpiece

 

 

Say mekanismo na reciprocating et tugyopen na sakey ya aktibon sprocket box assembly, sakey ya driven sprocket box assembly, sakey a drag plate, sakey a chain connecting plate, sakey a chain bracket group, sakey a kadena, sakey a drag chain, tan arum nira. Say servo motor so mamapaarap ed honing head ya akapuesto ed drag board pian nadampot so reciprocating panamegley na planetary sprocket, reducer chain, tan reducer chain.

Kapeles na panagpawil: 1 m/min anggad 25 m/min

 

Diagram na eskematikon mekanismo na manbabaroy ya aktibon kahon na sprocket

 

 

Say tailstock et tugyopen na base component tan tailstock, ya walay overload top to, tan tailstock sleeve stroke ya 280 mm.

 

Diagram na tailstock

 

 

Say makinan kagawaan et manguusar na sigpot ya digital ya industrial computer control system, ya walay 15 pulgadan LCD touch screen parad operasyon, sakey ya user-friendly ya interface, baleg ya kapasidad na impormasyon, tan simpli tan kombenientin operasyon.

Say panagkolekta na datos ed mismon panaon, feedback ed mismon panaon, tan pangi-adjust ed saray parametro na proseso legan ya mankikimey. Super mabiskeg ya processing parameter dynamic database, kaukolan labat ya i-input na operator so outer diameter na workpiece, tan say machine tool et automatikon manggawa na spindle speed, spindle box gear, maximum load rate, maximum protection torque tan arum niran parameter. Bawasan so kimey na saray operator tan epektibon naprebentaan so lingo iran operasyon.

Say oil stone feed control system et makadetekta na atagey tan abeban punto, ontan met ed paway na taper na workpiece diad real-time legan na panagproseso, tan ipanengneng to iratan ed real-time diad display screen diad graphical form. Parad saray adiskobre ya atagey tan abeban punto, agla kaukolan so manual ya operasyon, tan say makinan kagawaan so manggawa na antikey iran stroke a panangapiger ed saray atagey a punto a bukor to; No say kurba na panagproseso et onasingger ed diretso a linya, say inka-silindro na paway a sirkulo et parepareho. Susuportaan to met so manual ya short stroke repair, ya na-adjust so short stroke frequency tan amplitude. Say online ya panagsukat tan automatikon panangipetek na programa parad panagproseso na karga et makadampot na automatikon panangontrol ed lokal a panag-honing.

Say programmable touch screen et mainomay ya makaloob ed kabaleg na workpiece tan makalkula na manepeg ya kapeles na spindle. Say touch screen et nayarin mangipatnag met na real-time ya kipapasen na panagkimey na makina: karga na spindle, atagey tan abeban punto na paway a sirkulo na workpiece, posisyon na honing head, panaon na panag-honing, feed rate, power range, tan arum nira. Parad saray manunan parametro na panagproseso, stroke, pressure, tan oras, walay shortcut pian direktan na-adjust iratan ya usaren so touch screen. Say kagawaan et walaan na automatikon panag-apiger na saray parte. Kayari na pakanengneng ed posisyon ya say paway a diametro na workpiece et baleg a tuloy, say automatikon pangapiger et nayarin i-on pian automatikon makagawa na antikey a pangapiger ed sayan posisyon.

 

Human Computer Interface

 

 

Say cooling system et walaan na taloran-stage ya filtering device ya tugyopen na oil pump, magnetic separator, paper tape filter, tan filter screen. Say honing oil et ondalan nin unona ed magnetic separator, ya automatikon makaekal na maslak ya iron powder mud ed honing oil, insan ondalan ed paper tape filter, ya diad satan et naekal lay karaklan na iron powder tan oil stone powder ed honing oil. Diad kaunoran, say onliliber ya cooling working fluid et niiter ed workpiece panamegley na oil tank filter, oil pump, tan pipeline. Say karakel na cooling oil et nayarin i-adjust unong ed aktual ya situasyon na panagproseso, tan say cooling switch et walad biek na honing head.

 

 

Say inka-magaspang na tapew: Mas abeba o mipara ed Ra12.5.
Inkabilog: Mas abeba odino mipara ed 0.3 mm.
Conical angle: Mas abeba odino mipara ed 0.2 mm/m.
Say inkalapagan ya taper na workpiece et kulang odino mipara ed 1 mm.

 

 

1. Listaan ​​na Konpigurasyon
Nengnengen so Attachment 1 parad saray detalye.

2. Saray nakaukolan a kagawaan parad pangipaalagey na kagawaan ed makina.

3. Teknikal a datos
Manual na sistema na kontrol na numero na mekanikal tan elektrikal, sertipiko na kwalipikasyon na produkto.

 

 

1. Saray kakaukolanen parad pangipaalagey na kagawaan, panag-debug, panagpasal ed operasyon, tan arum nira
Antis na pangawat antis ya ipawit so produkto, say supplier so responsable ed pangawat ed demand side tan pakasumpal na kimey antis na pangawat. Onsabi so kagawaan ed pasen, tan saray service personnel na supplier et onsabi ed demander ed loob na 20 agew kayari dan naawat so service notice pian i-install, i-debug, tan i-test so machine tool. Say pangipaalagey na kagawaan et responsabilidad na supplier, ya sikato so mangiter na sarili ton kagawaan ed pangipaalagey tan panagpaalagey. Say supplier et nepeg ya ontumbok ed saray totontonen na kompanya legan na proseso na pangipaalagey tan mantinien so 5S ya kimey ed lugar legan na proseso na panagpaalagey. Say pangi-install tan pangi-debug et nasumpal ed loob na 60 ya agew. Kayari na pangi-install tan pangi-debug, gawaen so trial production tan say pangawat et gawaen unong ed saray estandarte. Say supplier et nepeg ya mangiter na training parad saray operator tan maintenance personnel na managsaliw diad lugar, ya manbayag na 7 agew; Saray nipasal a totoo et ondalan ed teoretikal tan praktikal iran panangusisa ya inorganisa na parehon dapag na suplay tan demand anggad nasumpal da ray kakaukolanen ed trabaho.

2. Panaon na panseguro na kalidad
Say panaon na pakaseguro na kalidad na kagawaan et 12 bulan. Legan na panaon na garantiya, no wala ray problema ed kalidad odino ag-inkayadyari lapud makapuy ya desinyo o panaggawa na kagawaan odino lapud responsabilidad na arum ya supplier, kaukolan ya tampol ya apigeren o salatan na manggagawa so kagawaan ya anggapoy bayar tan i-debug to itan ya maong.

3. Serbisyo kayari na panlako
No say kagawaan et ag-onkikiwas legan na panaon na garantiya, say supplier et nepeg ya positibon onebat ed loob na 4 oras kayari ton naawat so abiso manlapud managsaliw. No kaukolan ya onla so supplier ed pasen parad panag-asikaso, say supplier et nepeg ya onsabi ed pasen na managsaliw ed loob na 48 oras.

4. Pangipuesto na kagawaan
Say pangipaalagey na kagawaan et nepeg ya tulongan na saray operator na machine tool na demand side, tan say propesyonal a panangipasal et nepeg ya iter ed saray operator nipaakar ed istruktura tan prinsipyo na panagkimey na machine tool, kaiba lay simplin troubleshoot, legan na pangipaalagey na machine tool.

 

 

1. Say makinan kagawaan et tuloytuloy ya mankikimey ed loob na 3 agew, ya malet so performance na kagawaan tan say kalidad na produkto et makatunongan ed saray teknikal a kakaukolanen.

2. Amin ya electrical components ya uusaren ed kagawaan et gawad de-kalidad iran produkto tan seguradon napanmatalkan so operasyon to.

3. Say kagawaan et mankaukolan na maabig ya operasyon, nababalang ya kontrol, tan anggapoy oil leakage odino abnormal ya ungol.

4. Igarantiya na supplier ya amin ya parte na machine tool et balo.

 

 

1. Taloran bariles (200 L/baril) na honing oil so kaukolan ya saliwen ed modelon tinuro na supplier legan na pangawat.
2. Trial machining na saray workpiece (saray workpieces ya walay sukat da ed loob na range na honing machine machining)
3. Honing oilstone (say supplier et mangiiter labat na daiset ya honing oilstone parad managsaliw pian nanengneng tan nasubok so honing workpiece).

 

Attachment 1: Listaan ​​na Konfigurasyon
Listaan ​​tan balikas na External honing machine configuration

 

Numero na Serye	Ngaran	Saray komento	Tatak
1	host	WYH-20000	LRT
2	spindle	14.5 kW	Dench
3	Spindle motor driver	14.5 kW	Dench
4	pakanen so motor	1 kW	schneider
5	Pakanen so drayber na motor	1 kW	schneider
6	Reciprocating motor	4.8 kW	schneider
7	Drayber na motor ya manpapawil-pawil	4.8 kW	schneider
8	digital control system	WYH-1	LRT
9	Touch screen	15 pulgada	schneider
10	manbubunga		NSK
11	pankakasakey		Italya
12	Saray konektor ed eroplano/ saray kabiangan na kuryente		schneider
13	Frame na dukolan/sheet metal		Liruite
14	Sistema na panagsalat	centrifuge	Turbo-separater
15	riles	Linear guide pair
17	Saray kabiangan na kuryente		schneider
18	saray kabiangan na pneumatic		AirTAC

 

 

 

Tandaan: Lapud panaon na pangiter na pigaran imported ya tatak na motor tan drayber, say akasulat ed tagey et nayarin mangapekta ed panaon na pangiter odino ag nayarin iter. No imposiblin makapangiter odino makaapekto ed pangiter, say manggagawa tan say mankekerew et mantongtong tan mantongtong pian mankakasakey iran manpili na alternatibon produkto.

 

 

Say external honing et sakey a klase na proseso na panag-apiger. Say honing head et uusaren pian makapanggawa na matantan ya manpapawil-pawil ya galaw tan manpapawil-pawil ya galaw ed tapew na workpiece. Saray angkekelag a materyales et naekal tan say kalidad na tapew et napaaligwas panamegley na panag-giling tan panag-extrude na abrasive tan workpiece surface. Saray external honing machines et manunan uusaren pian nasumpal iray cylindrical ya tapew parad atagey ya inkasusto tan atagey a kalidad na tapew

 

 

Say cylindrical grinding machine et mangigiling ed relatibon galaw na maples ya manpapawil-pawil ya grinding wheel tan say tapew na workpiece. Say grinding wheel et direktan manputot ed materyales na workpiece pian naekal so mas dakel nin materyales pian nasumpal so sukat tan inkasusto na saray kakaukolanen ed kurti. Say proseso na panaggiling et kaslakan ya malet ya panagputot. Say pankontak na grinding wheel tan say workpiece et mamawala na baleg a puersa na panagputot. Say cylindrical grinding machine et kabiangan na malet-konektadon kagawaan ed panagputot

 

 

Say External honing machines et mas matukoy ed panag-machine na cylinder piston rod lapud saray External honing machines et makapangiter na atagey a kalidad na tapew, geometric accuracy tan lubrication performance, kanian napaaligwas so sealing tan overall durability na cylinder

 

 

1:15 taon ya eksperiensya ed panagsukimat tan panaggawa na saray makinan panag-honing
2: Panangipaalagey na makinan operating software ya walay independentin intellectual property rights
3:Say motor tan electrical components et nanlapud European o Japanese ya tatak
4:Say inkapanmatalkan et bibidbiren na merkado
5:Maong ya teknikal a grupo
6:Maong ya grupo na serbisyo kayari na -sales

 

 

1:Manlapu nen 2010, sakey a kabkabat a managgaway honing machine ed merkado na Tsina.
2:Walaan kami na eksperiensyado, malangwer, tan responsablin grupo.
3:Walaan kami na ekselentin teknikal a grupo. Proud kami ed saray produkto mi.
4:Kaseguroan na kalidad! Antis ya iter ed kustomer, say departamento na panangasikaso ed kalidad na pabrika et malet ya mangokontrol ed kalidad.
5:Ipasadya iray espisyal ya makina tan kagawaan ya pang-honing unong ed pankaukolan na kustomer parad panag-honing na espisyal iran workpiece.

 

Saray Mainit ya Tag: melag ya makinan pan-honing ed paway, China melag ya makinan pang-honing ed paway